Template:Confidence limits for the MCF

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Confidence Limits for the MCF

Upper and lower conifidence limits for [math]\displaystyle{ M({{t}_{i}}) }[/math] are:

[math]\displaystyle{ \begin{align} & {{M}_{U}}({{t}_{i}})= & {{M}^{*}}({{t}_{i}}).{{e}^{\tfrac{{{K}_{\alpha }}.\sqrt{Var[{{M}^{*}}({{t}_{i}})]}}{{{M}^{*}}({{t}_{i}})}}} \\ & {{M}_{L}}({{t}_{i}})= & \frac{{{M}^{*}}({{t}_{i}})}{{{e}^{\tfrac{{{K}_{\alpha }}.\sqrt{Var[{{M}^{*}}({{t}_{i}})]}}{{{M}^{*}}({{t}_{i}})}}}} \end{align} }[/math]

where [math]\displaystyle{ \alpha }[/math] ( [math]\displaystyle{ 50%\lt \alpha \lt 100% }[/math] ) is confidence level, [math]\displaystyle{ {{K}_{\alpha }} }[/math] is the [math]\displaystyle{ \alpha }[/math] standard normal percentile and [math]\displaystyle{ Var[{{M}^{*}}({{t}_{i}})] }[/math] is the variance of the MCF estimate at recurrence age [math]\displaystyle{ {{t}_{i}} }[/math] . The variance is calculated as follows:

[math]\displaystyle{ Var[{{M}^{*}}({{t}_{i}})]=Var[{{M}^{*}}({{t}_{i-1}})]+\frac{1}{r_{i}^{2}}\left[ \underset{j\in {{R}_{i}}}{\overset{}{\mathop \sum }}\,{{\left( {{d}_{ji}}-\frac{1}{{{r}_{i}}} \right)}^{2}} \right] }[/math]

where [math]\displaystyle{ r }[/math] is defined in Eqn.(R), [math]\displaystyle{ {{R}_{i}} }[/math] is the set of the units that have not been suspended by [math]\displaystyle{ i }[/math] and [math]\displaystyle{ {{d}_{ji}} }[/math] is defined as follows:

[math]\displaystyle{ \begin{align} & {{d}_{ji}}= & 1\text{ if the }{{j}^{\text{th }}}\text{unit had an event recurrence at age }{{t}_{i}} \\ & {{d}_{ji}}= & 0\text{ if the }{{j}^{\text{th }}}\text{unit did not have an event reoccur at age }{{t}_{i}} \end{align} }[/math]

Example 2

Using the data in Example 1, estimate the 95% confidence bounds.

Solution to Example 2

Using Eq. MCF Var the following table of variance values can be obtained:

ID Months State [math]\displaystyle{ r_i }[/math] [math]\displaystyle{ Var_i }[/math]
1 5 F 5 [math]\displaystyle{ (\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.032 }[/math]
2 6 F 5 [math]\displaystyle{ 0.032+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.064 }[/math]
1 10 F 5 [math]\displaystyle{ 0.064+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.096 }[/math]
3 12 F 5 [math]\displaystyle{ 0.096+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.128 }[/math]
2 13 F 5 [math]\displaystyle{ 0.128+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.160 }[/math]
4 13 F 5 [math]\displaystyle{ 0.160+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.192 }[/math]
1 15 F 5 [math]\displaystyle{ 0.192+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.224 }[/math]
4 15 F 5 [math]\displaystyle{ 0.224+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.256 }[/math]
5 16 F 5 [math]\displaystyle{ 0.256+(\tfrac{1}{5})^2[3(0-\tfrac{1}{5})^2+2(1-\tfrac{1}{5})^2]=0.288 }[/math]
2 17 F 5 [math]\displaystyle{ 0.288+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.320 }[/math]
1 17 S 4
2 19 S 3
3 20 F 3 [math]\displaystyle{ 0.320+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+2(0-\tfrac{1}{5})^2]=0.394 }[/math]
5 22 F 3 [math]\displaystyle{ 0.394+(\tfrac{1}{5})^2[2(0-\tfrac{1}{5})^2+4(1-\tfrac{1}{5})^2]=0.468 }[/math]
4 24 S 2
3 25 F 2 [math]\displaystyle{ 0.468+(\tfrac{1}{5})^2[(1-\tfrac{1}{5})^2+4(0-\tfrac{1}{5})^2]=0.593 }[/math]
5 25 F 2 [math]\displaystyle{ 0.580+(\tfrac{1}{5})^2[(0-\tfrac{1}{5})^2+4(1-\tfrac{1}{5})^2]=0.718 }[/math]
3 26 S 1
5 28 S 0

Using Eqn.(MCF Bounds) and [math]\displaystyle{ {{K}_{5}}=1.644 }[/math] for a 95% confidence level, the confidence bounds can be obtained as follows:

[math]\displaystyle{ \begin{matrix} ID & Months & State & MC{{F}_{i}} & Va{{r}_{i}} & MC{{F}_{{{L}_{i}}}} & MC{{F}_{{{U}_{i}}}} \\ \text{1} & \text{5} & \text{F} & \text{0}\text{.20} & \text{0}\text{.032} & 0.0459 & 0.8709 \\ \text{2} & \text{6} & \text{F} & \text{0}\text{.40} & \text{0}\text{.064} & 0.1413 & 1.1320 \\ \text{1} & \text{10} & \text{F} & \text{0}\text{.60} & \text{0}\text{.096} & 0.2566 & 1.4029 \\ \text{3} & \text{12} & \text{F} & \text{0}\text{.80} & \text{0}\text{.128} & 0.3834 & 1.6694 \\ \text{2} & \text{13} & \text{F} & \text{1}\text{.00} & \text{0}\text{.160} & 0.5179 & 1.9308 \\ \text{4} & \text{13} & \text{F} & \text{1}\text{.20} & \text{0}\text{.192} & 0.6582 & 2.1879 \\ \text{1} & \text{15} & \text{F} & \text{1}\text{.40} & \text{0}\text{.224} & 0.8028 & 2.4413 \\ \text{4} & \text{15} & \text{F} & \text{1}\text{.60} & \text{0}\text{.256} & 0.9511 & 2.6916 \\ \text{5} & \text{16} & \text{F} & \text{1}\text{.80} & \text{0}\text{.288} & 1.1023 & 2.9393 \\ \text{2} & \text{17} & \text{F} & \text{2}\text{.0} & \text{0}\text{.320} & 1.2560 & 3.1848 \\ \text{1} & \text{17} & \text{S} & {} & {} & {} & {} \\ \text{2} & \text{19} & \text{S} & {} & {} & {} & {} \\ \text{3} & \text{20} & \text{F} & \text{2}\text{.33} & \text{0}\text{.394} & 1.4990 & 3.6321 \\ \text{5} & \text{22} & \text{F} & \text{2}\text{.66} & \text{0}\text{.468} & 1.7486 & 4.0668 \\ \text{4} & \text{24} & \text{S} & {} & {} & {} & {} \\ \text{3} & \text{25} & \text{F} & \text{3}\text{.16} & \text{0}\text{.593} & 2.1226 & 4.7243 \\ \text{5} & \text{25} & \text{F} & \text{3}\text{.66} & \text{0}\text{.718} & 2.5071 & 5.3626 \\ \text{3} & \text{26} & \text{S} & {} & {} & {} & {} \\ \text{5} & \text{28} & \text{S} & {} & {} & {} & {} \\ \end{matrix} }[/math]

The analysis presented in Examples 1 and 2 can be obtained automatically in Weibull ++ using the Non-Parametric RDA Specialized Folio, as shown next.

RDAsystem1.png

Note: In the above Folio, the [math]\displaystyle{ F }[/math] refers to failures and [math]\displaystyle{ E }[/math] refers to suspensions (or censoring ages).

The results with calculated MCF values and upper and lower 95% confidence limits are shown next along with the graphical plot.

Excelsheet.png
Lda11.5.gif

Example 3

The following table displays transmission repairs on a sample of 14 cars with manual transmission in a preproduction road test [31]. Here + denotes the censoring ages (how long a car has been observed).

[math]\displaystyle{ \begin{matrix} Car ID & Mileage \\ \text{1} & \text{27099+} \\ \text{2} & \text{21999+} \\ \text{3} & \text{11891, 27583+} \\ \text{4} & \text{19966+} \\ \text{5} & \text{26146+} \\ \text{6} & \text{3648, 13957, 23193+} \\ \text{7} & \text{19823+} \\ \text{8} & \text{2890, 22707+} \\ \text{9} & \text{2714, 19275+} \\ \text{10} & \text{19803+} \\ \text{11} & \text{19630+} \\ \text{12} & \text{22056+} \\ \text{13} & \text{22940+} \\ \text{14} & \text{3240, 7690, 18965+} \\ \end{matrix} }[/math]

The car manufacturer seeks to estimate the mean cumulative number of repairs per car by 24,000 test miles (equivalently 5.5 x 24,000 = 132,000 customer miles) and to observe whether the population repair rate increases or decreases as a population ages.

Solution to Example 3

The data is entered into a Non-Parametric RDA Specialized Folio in Weibull++ as follows.

SystemRDA1.png

The results are as follows,

Spreadsheetplain.png

The results indicate that after 13,957 miles of testing, the estimated mean cumulative number of repairs per car is 0.5. Therefore, by 24,000 test miles, the estimated mean cumulative number of repairs per car is 0.5.

The MCF plot is shown next.

Lda11.8.gif

A smooth curve through the MCF plot has a derivative that decreases as the population ages. That is, the repair rate decreases as each population ages. This is typical of products with manufacturing defects.