Lloyd-Lipow Model Examples

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This example appears in the Reliability Growth and Repairable System Analysis Reference book.


Parameter Esimation

After a 20-stage reliability development test program, 20 groups of success/failure data were obtained and are given in the table below. Do the following:

  1. Fit the Lloyd-Lipow model to the data using least squares.
  2. Plot the reliabilities predicted by the Lloyd-Lipow model along with the observed reliabilities, and compare the results.
The Test Results and Reliabilities of Each Stage Calculated from Raw Data and the Predicted Reliability
Test Stage Number([math]\displaystyle{ k\,\! }[/math]) Number of Tests in Stage([math]\displaystyle{ n_k\,\! }[/math]) Number of Successful Tests([math]\displaystyle{ S_k\,\! }[/math]) Raw Data Reliability Lloyd-Lipow Reliability
1 9 6 0.667 0.7002
2 9 5 0.556 0.7369
3 8 7 0.875 0.7552
4 10 6 0.600 0.7662
5 9 7 0.778 0.7736
6 10 8 0.800 0.7788
7 10 7 0.700 0.7827
8 10 6 0.600 0.7858
9 11 7 0.636 0.7882
10 11 9 0.818 0.7902
11 9 9 1.000 0.7919
12 12 10 0.833 0.7933
13 12 9 0.750 0.7945
14 11 8 0.727 0.7956
15 10 7 0.700 0.7965
16 10 8 0.800 0.7973
17 11 10 0.909 0.7980
18 10 9 0.900 0.7987
19 9 8 0.889 0.7992
20 8 7 0.875 0.7998

Solution

  1. The least squares estimates are:
    [math]\displaystyle{ \begin{align} \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{1}{k}= & \underset{k=1}{\overset{20}{\mathop \sum }}\,\frac{1}{k}=3.5977 \\ \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{1}{{{k}^{2}}}= & \underset{k=1}{\overset{20}{\mathop \sum }}\,\frac{1}{{{k}^{2}}}=1.5962 \\ \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{{{S}_{k}}}{{{n}_{k}}}= & \underset{k=1}{\overset{20}{\mathop \sum }}\,\frac{{{S}_{k}}}{{{n}_{k}}}=15.4131 \end{align}\,\! }[/math]
    and:
    [math]\displaystyle{ \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{{{S}_{k}}}{k\cdot {{n}_{k}}}=\underset{k=1}{\overset{20}{\mathop \sum }}\,\frac{{{S}_{k}}}{k\cdot {{n}_{k}}}=2.5632\,\! }[/math]
    Using these estimates to obtain [math]\displaystyle{ \hat{R_{\infty}}\,\! }[/math] and [math]\displaystyle{ \hat{\alpha}\,\! }[/math]yields:
    [math]\displaystyle{ \begin{align} \text{ }{{\hat{R}}_{\infty }}= &\frac{\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{{{k}^{2}}}\underset{k=1}{\overset{N}{\mathop{\sum }}}\,{{R}_{k}}-\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{k}\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{{{R}_{k}}}{k}}{N\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{{{k}^{2}}}-{{\left( \underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{k} \right)}^{2}}} \\ = & \frac{(1.5962)(15.413)-(3.5977)(2.5637)}{(20)(1.5962)-{{(3.5977)}^{2}}} \\ = & 0.8104 \end{align}\,\! }[/math]
    and:
    [math]\displaystyle{ \begin{align} \hat{\alpha }= &\frac{\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{k}\underset{k=1}{\overset{N}{\mathop{\sum }}}\,{{R}_{k}}-N\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{{{R}_{k}}}{k}}{N\underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{{{k}^{2}}}-{{\left( \underset{k=1}{\overset{N}{\mathop{\sum }}}\,\tfrac{1}{k} \right)}^{2}}}\\ = & \frac{(3.5977)(15.413)-(20)(2.5637)}{(20)(1.5962)-{{(3.5977)}^{2}}} \\ = & 0.2207 \end{align}\,\! }[/math]
    Therefore, the Lloyd-Lipow reliability growth model is as follows, where [math]\displaystyle{ k\,\! }[/math] is the test stage.
    [math]\displaystyle{ {{R}_{k}}=0.8104-\frac{0.2201}{k}\,\! }[/math]
  2. The reliabilities from the raw data and the reliabilities predicted from the Lloyd-Lipow reliability growth model are given in the last two columns of the table. The figure below shows the plot. Based on the given data, the model cannot do much more than to basically fit a line through the middle of the points.
    Rga6.1.png

Confidence Bounds

Consider the success/failure data given in the following table. Solve for the Lloyd-Lipow parameters using least squares analysis, and plot the Lloyd-Lipow reliability with 2-sided confidence bounds at the 90% confidence level.

Success/Failure Data for a Variable Number of Tests Performed in Each Test Stage
Test Stage Number([math]\displaystyle{ k\,\! }[/math]) Result Number of Tests([math]\displaystyle{ n_k\,\! }[/math]> Successful Tests([math]\displaystyle{ S_k=R_i\,\! }[/math])
1 F 1 0
2 F 1 0
3 F 1 0
4 S 1 0.2500
5 F 1 0.2000
6 F 1 0.1667
7 S 1 0.2857
8 S 1 0.3750
9 S 1 0.4444
10 S 1 0.5000
11 S 1 0.5455
12 S 1 0.5833
13 S 1 0.6154
14 S 1 0.6429
15 S 1 0.6667
16 S 1 0.6875
17 F 1 0.6471
18 S 1 0.6667
19 F 1 0.6316
20 S 1 0.6500
21 S 1 0.6667
22 S 1 0.6818

Solution

Note that the data set contains three consecutive failures at the beginning of the test. These failures will be ignored throughout the analysis because it is considered that the test starts when the reliability is not equal to zero or one. The number of data points is now reduced to 19. Also, note that the only time that the first three first failures are considered is to calculate the observed reliability in the test. For example, given this data set, the observed reliability at stage 4 is [math]\displaystyle{ 1/4=0.25\,\! }[/math]. This is considered to be the reliability at stage 1.

From the table, the least squares estimates can be calculated as follows:

[math]\displaystyle{ \begin{align} \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{1}{k}= & \underset{k=1}{\overset{19}{\mathop \sum }}\,\frac{1}{k}=3.54774 \\ \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{1}{{{k}^{2}}}= & \underset{k=1}{\overset{19}{\mathop \sum }}\,\frac{1}{{{k}^{2}}}=1.5936 \\ \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{{{S}_{k}}}{{{n}_{k}}}= & \underset{k=1}{\overset{19}{\mathop \sum }}\,\frac{{{S}_{k}}}{{{n}_{k}}}=9.907 \end{align}\,\! }[/math]

and:

[math]\displaystyle{ \underset{k=1}{\overset{N}{\mathop \sum }}\,\frac{{{S}_{k}}}{k\cdot {{n}_{k}}}=\underset{k=1}{\overset{19}{\mathop \sum }}\,\frac{{{S}_{k}}}{k\cdot {{n}_{k}}}=1.3002\,\! }[/math]

Using these estimates to obtain [math]\displaystyle{ \hat{R}_{\infty}\,\! }[/math] and [math]\displaystyle{ \hat{\alpha}\,\! }[/math] yields:

[math]\displaystyle{ \begin{align} {{{\hat{R}}}_{\infty }} = & \frac{(1.5936)(9.907)-(3.5477)(1.3002)}{(19)(1.5936)-{{(3.5477)}^{2}}} \\ = & 0.6316 \end{align}\,\! }[/math]

and:

[math]\displaystyle{ \begin{align} \hat{\alpha } = & \frac{(3.5477)(9.907)-(19)(1.3002)}{(19)(1.5936)-{{(3.5477)}^{2}}} \\ = & 0.5902 \end{align}\,\! }[/math]

Therefore, the Lloyd-Lipow reliability growth model is as follows, where [math]\displaystyle{ k\,\! }[/math] is the number of the test stage.

[math]\displaystyle{ {{R}_{k}}=0.6316-\frac{0.5902}{k}\,\! }[/math]

Using the data from the table:

[math]\displaystyle{ \begin{align} \frac{{{\partial }^{2}}\Lambda }{\partial R_{\infty }^{2}} = & -176.847-40.500=-217.347 \\ \frac{{{\partial }^{2}}\Lambda }{\partial {{\alpha }^{2}}} = & -146.763-2.1274=-148.891 \\ \frac{{{\partial }^{2}}\Lambda }{\partial {{R}_{\infty }}\partial \alpha } = & 149.909-6.5660=143.343 \end{align}\,\! }[/math]

The variances can be calculated using the Fisher Matrix:

[math]\displaystyle{ \begin{align} {{\left[ \begin{matrix} 217.347 & -143.343 \\ -143.343 & 148.891 \\ \end{matrix} \right]}^{-1}}= & \left[ \begin{matrix} Var({{\widehat{R}}_{\infty }}) & Cov({{\widehat{R}}_{\infty }},\widehat{\alpha }) \\ Cov({{\widehat{R}}_{\infty }},\widehat{\alpha }) & Var(\widehat{\alpha }) \\ \end{matrix} \right] \\ = & \left[ \begin{matrix} 0.0126033 & 0.0121335 \\ 0.0121335 & 0.0183977 \\ \end{matrix} \right] \end{align}\,\! }[/math]

The variance of [math]\displaystyle{ {{R}_{k}}\,\! }[/math] is therefore:

[math]\displaystyle{ Var({{\widehat{R}}_{k}})=0.0126031+\frac{1}{{{k}^{2}}}\cdot 0.0183977-\frac{2}{k}\cdot 0.0121335\,\! }[/math]

The confidence bounds on reliability can now can be calculated. The associated confidence bounds on reliability at the 90% confidence level are plotted in the following figure, with the predicted reliability, [math]\displaystyle{ {{R}_{k}}\,\! }[/math].

Reliability vs. Time Plot with 90% confidence bounds.